The influence of Ni on the composition, structure and properties of Ti-Cr-N coatings

Abstract

The influence of nickel on the structure and properties of Ti-Cr-N ion-plasma coatings obtained by arc-PVD method has been studied. With a nickel content of up to 11.9 at. %, the coating consists of Cr2N, Ti1 – xCrxN, and metallic Ni. Upon further increase in Ni concentration in the coating, intermetallic compound Ni3Ti is formed. The structure of the coatings was studied using the transmission electron microscopy. The coatings of Ti-Cr-N system are characterized by a columnar structure, in the columns of which Ti1 - xCrxN and Ti1 - yCryN (x > y) sublayers, being several nanometers thick and containing variable concentration of titanium and chromium, as well as Cr2N sublayers of about 25 nm are formed due to the complete solubility of TiN and Cr2N and the planetary rotation of the substrates, resulting in layer-by-layer stacking of the components of the evaporated cathodes. This structure remains intact in coatings of Ti-Cr-N-Ni system with a low nickel concentration (on the order of tenths of at. %). However, upon that, the column size refinement and an increase in biaxial compressive stresses from 6.7 to 9.7 GPa are observed, which results in an increase in hardness from 30 to 42 GPa. The coatings with a high nickel content are characterized by a multilayer architecture with an equiaxed polycrystalline structure of nanograins in layers. As Ni concentration increases, the hardness of the coating decreases to 16.7 GPa, which is associated with an increase in the fraction of relatively soft nickel in the coating and a decrease in macrostresses to -0.6 GPa. Upon that, the wear intensity increases from 3·10-15 to 5·10-15 m3/(N·m). The studied coatings of Ti–Cr–N and Ti–Cr–N–Ni systems are resistant to adhesive and cohesive destruction. With an increase in the nickel content upon measuring scratching, the destruction of the coatings occurs exclusively due to the plastic deformation.