Process Parameter Optimization for 3D Printed Investment Casting Wax Pattern and Its Post-processing Technique

Abstract

Abstract This research paper aims to improve the quality of 3D printed parts made of the wax filament by implementing the Taguchi orthogonal array process optimization method. The manufactured parts can be used as cost-effective investment casting patterns. With the Taguchi method, it was concluded that the nozzle temperature has the most effect on the dimensional accuracy of printed parts. In addition, thermal, mechanical, and rheological characterization were performed on the wax filament revealing several important findings. For instance, the rheological studies identified the low viscosity of melted wax at printing temperatures. This resulted in the rough surface of the printed parts. To improve the surface roughness, a post-processing procedure was implemented using a white spirit as a surface smoothing agent.