Metallographic Analysis of the Dead Metal Zone In Metal Cutting With a Rounded-Edge Tool

Author:

Öztürk S.1,Uysal A.2,Altan E.2

Affiliation:

1. Department of Mechanical Engineering, Abant Izzet Baysal University, Bolu, Turkey; e-mail:

2. Department of Mechanical Engineering, Yildiz Technical University, Istanbul, Turkey.

Abstract

Abstract The experimental results show that a small dead region is seen in front of the rake face during cutting with a rounded-edge cutting tool. Although this fact was accepted, metallographic analysis of the dead metal zone had never been conducted. A quick stop device was used to obtain chip root samples that are representative of the deformation taking place during dynamic (actual) cutting conditions. A metallographic analysis was performed on selected specimens to identify the microstructure and formation. The photomicrographs were analyzed and an effort made to explain the dead metal zone microstructure.

Publisher

Walter de Gruyter GmbH

Subject

Metals and Alloys,Mechanics of Materials,Condensed Matter Physics,Electronic, Optical and Magnetic Materials

Reference10 articles.

1. An investigation of feed and rake angle on the ratio of feed force to cutting force when machining with negative rake angle tools;CIRP Annals – Manufacturing Technology,1984

2. Metallographic analysis of the deformation microstructure of copper subjected to orthogonal cutting;Materials Science and Engineering A,2003

3. Microstructural characterization of Al-7075-T651 chips and work pieces produced by high-speed machining;Materials Science and Engineering A,2006

4. Metallurgical study on chips obtained by high speed machining of a Ti-6 wt.%Al-4 wt.%V alloy;Materials Science and Engineering A,2007

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