Effect of Residual Stresses and Inclusion Size on Fatigue Resistance of Parabolic Steel Springs

Author:

Gubeljak Nenad1,Predan Jožef1,Senčič Bojan2,Chapetti Mirco Daniel3

Affiliation:

1. Maribor

2. Štore , Slovenia

3. Mar del Plata , Argentina

Abstract

Abstract The effect of inclusion size and residual stresses of spring steel grade 51CrV4 on fatigue lifetime in high cycle was investigated by experimental results obtained by fatigue testing. Since spring with obvious surface defects or inclusions at the surface are failed during pre-stress, the residual stress profile under surface becomes relevant for fatigue crack initiation and failure. Investigation shows that fatigue threshold for high cycle fatigue depends, besides residual stresses, on inclusion size and material hardness. In order to determine allowed size of inclusions in spring steel and the influence of residual stresses, the Murakami's and Chapetti's models and concepts have been used. The stress loading limit regarding inclusion size and applied stress has been determined for loading ratio R = −1 and 0.1 on specimens with and without residual stresses.

Publisher

Walter de Gruyter GmbH

Subject

Mechanical Engineering,Mechanics of Materials,General Materials Science

Reference17 articles.

1. Internal fatigue failure mechanism of high strength steels in gigacycle regime;Key. Eng. Mat.,2008

2. Very high cycle fatigue properties of bearing steel under axial loading condition;Int. J. Fatigue,2009

3. Effect of surface residual stress and inclusion size on fatigue failure mode of matrix HSS in very high cycle regime;Procedia Engineering,2010

4. Fatigue-life behaviour and a lifetime assessment of a double-leaf spring using FEM-based software;Materials and Technology,2012

5. On crack closure and the notch size effect in fatigue;Eng. Fract. Mech.,1987

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