Scaling of inter-pore spacing of lotus-type pores

Abstract

Abstract The present study is to scale the inter-pore spacing and bubble radius required for controlling the porosity of the lotus-type pores in the solid during a unidirectional solidification. The porosity in solid degrade properties of material in welding, casting and additive manufacturing, etc. On the other hand, the ordered cylindrical pores in the material are often used to improve the functional properties, such as the tensile and compression stresses, the impact and acoustic energy absorption, the permeability, and the thermal and electrical conductivity, etc. Different from the traditional minimum undercooling criterion to estimate the porosity and size of lotus-type pores, this study relevantly combines the Gibbs-Thomson equation, the Young-Laplace equation, the nucleation theory, and the Henry’s law or Sieverts’ law to scale the inter-pore spacing and the critical radius of the lotus-type pores, which are considered as the same order of the wavelength and the amplitude of the morphological instability of the solidification front, respectively. This work revises the minimum undercooling criterion which ignores the nucleating bubble on the solidification front, and conducts irrelevant evaluation of the curvature of the solidification front. The present work finds the revised scaling results and available experimental data to be in good agreement. The sizes of the pores and the porosity in the solid can be successfully controlled in advance.