Failure analysis of lead‐free solder joints for high‐density packages

Author:

Lau John,Shangguan Dongkai,Castello Todd,Horsley Rob,Smetana Joe,Hoo Nick,Dauksher Walter,Love Dave,Menis Irv,Sullivan Bob

Abstract

Failure analyses of the lead‐free and SnPb solder joints of high‐density packages such as the plastic ball grid array and the ceramic column grid array soldered on SnCu hot‐air solder levelling electroless nickel‐immersion gold or NiAu, and organic solderability preservative Entek printed circuit boards are presented. Emphasis is placed on determining the failure locations, failure modes, and intermetallic compound composition for these high‐density packages' solder joints after they have been through 7,500 cycles of temperature cycling. The present results will be compared with those obtained from temperature cycling and finite element analysis.

Publisher

Emerald

Subject

Electrical and Electronic Engineering,Condensed Matter Physics,General Materials Science,Electrical and Electronic Engineering,Condensed Matter Physics,General Materials Science

Reference9 articles.

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2. Chan, Y., Yu, P., Tang, C., Hung, K. and Lai, J. (2001), “Reliability studies of μBGA solder joints – effects of NiSn intermetallic compound”, IEEE Transactions on Advanced Packaging, Vol. 24, pp. 25‐31.

3. Deepak, G., Lane, T., Kinzie, P., Panichas, C., Chong, K. and Villalobos, O. (2002), “Failure mechanism of brittle solder joint fracture in the presence of electroless nickel immersion gold (ENIG) interface”, Proceedings of the 52nd IEEE Electronic Components and Technology Conference, San Diego, CA, pp. 732‐9.

4. Jeon, Y., Paik, K., Bok, K., Choi, W. and Cho, C. (2001), “Studies on NiAu intermetallic compound and P‐rich Ni layer at the electroless Ni UBM – solder interface and their effects on flip chip solder joint reliability”, Proceedings of the 51st IEEE Electronic Components and Technology Conference, Orlando, FL, pp. 69‐75.

5. Lau, J., Dauksher, W., Smetana, J., Horsley, R., Shangguan, D., Castello, T., Menis, I., Love, D. and Sullivan, B. (2004a), “Design for lead‐free solder joints reliability of high‐density packages”, Soldering and Surface Mount Technology, Vol. 16 No. 1, pp. 12‐26.

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