Method for metal foreign object detection in wireless charging system of electric vehicle

Abstract

Purpose This study aims to solve the problem of the existing metal foreign object (MFO) detecting systems, which are not sensitive to the small size MFO in wireless charging region of electric vehicle (EV) because of the extremely complex signal noise in the process of wireless charging of EV. Design/methodology/approach A method for MFO detection based on the principle that MFOs can cause mistuned resonance of detection coil resonant circuit is proposed. The general scheme of detecting system is proposed. The design method for detection coils which is effective to small MFOs detection in large-area region of wireless charging of EV is presented. The design of time-sharing driving circuit and amplifying circuit of high frequency exciting signal for detection coils is introduced. The design scheme of signal processing circuit (including filter and rectifier) of detection coil terminal voltage is also proposed. Findings The influence of exciting frequency of detection coils on detecting sensitivity and the anti-noise feature of system are analyzed according to the experiment results. Originality/value The experiment of MFO detection indicates that the proposed method can effectively detect the coin-sized small MFO in the process of wireless charging of EV.