Dynamic simulation of chemical industry wastewater treatment plants

Author:

Bury S.J.1,Groot C.K.2,Huth C.2,Hardt N.3

Affiliation:

1. Engineering Sciences, The Dow Chemical Company, Freeport, Texas, 77541 USA.

2. Dow Benelux, Hertbert H. Dowweg 5 – 4542 NM Hoek Postbus 48 – 4530 AA Terneuzen The Netherlands

3. Dow Deutschland GmbH, Dow, Werk Stade Postfach 11 20 21677 Stade, Germany

Abstract

High variability, stringent effluent permits, and often extreme operating conditions define the practice of wastewater treatment in the chemical industry. This paper reviews the benefits and challenges of applying dynamic simulation to chemical-industry wastewater treatment plants by describing case studies at full-scale wastewater treatment plants (WWTP). The applications range from process troubleshooting to optimization and control. The applications have been valuable and useful in developing a deeper understanding of the plants as integrated systems. However there still remains substantial work to implement the dynamic simulations for daily real-time use by plant engineers and operators. This opportunity to improve plant operations is still largely untapped and will remain so until dynamic state estimation and data reconciliation are incorporated into simulation packages for use in developing the on-line simulations.

Publisher

IWA Publishing

Subject

Water Science and Technology,Environmental Engineering

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