Ultrasonic measurement of clamping force for injection molding machine

Author:

Zhao Peng12ORCID,Zhao Yao12,Zhang Jianfeng12,Huang Junye12,Xia Neng12,Fu Jianzhong12

Affiliation:

1. The State Key Laboratory of Fluid Power and Mechatronic Systems , College of Mechanical Engineering, Zhejiang University , Hangzhou 310027 , China

2. The Key Laboratory of 3D Printing Process and Equipment of Zhejiang Province , College of Mechanical Engineering, Zhejiang University , Hangzhou 310027 , China

Abstract

Abstract An online and feasible clamping force measurement method is important in the injection molding process and equipment. Based on the sono-elasticity theory, an in situ clamping force measurement method using ultrasonic technology is proposed in this paper. A mathematical model is established to describe the relationship between the ultrasonic propagation time, mold thickness, and clamping force. A series of experiments are performed to verify the proposed method. Experimental findings show that the measurement results of the proposed method agree well with those of the magnetic enclosed-type clamping force tester method, with difference squares less than 2 (MPa)2 and errors bars less than 0.7 MPa. The ultrasonic method can be applied in molds of different thickness, injection molding machines of different clamping scales, and large-scale injection cycles. The proposed method offers advantages of being highly accurate, highly stable, simple, feasible, non-destructive, and low-cost, providing significant application prospects in the injection molding industry.

Publisher

Walter de Gruyter GmbH

Subject

Materials Chemistry,Polymers and Plastics,General Chemical Engineering

Reference33 articles.

1. Zhao P, Zhou HM, He Y, Cai K, Fu JZ. Int. J. Adv. Manuf. Tech. 2014, 72, 765–777.

2. Zhou HM, Eds., Computer Modeling for Injection Molding: Simulation, Optimization, and Control, John Wiley & Sons: Hoboken, New Jersey, 2013.

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4. Huang MS. J. Polym. Eng. 2016, 36, 537–548.

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