Structural Design and Analysis of Electric Car Engine Mount

Abstract

In this paper, the analysis of engine mounting structures that will be applied to electric vehicles is conducted. The engine mounting structure will be subjected to static loading from the mounted components assembly, including the assembly of the gearbox, electric motor, and corresponding brackets. In the structure arrangement, HSLA material is mostly used and general structural steel such as AISI 4130 is also used. This study aims to evaluate the existing design so that further optimization steps can be carried out. Simulations and analysis with a static approach were performed using SOLIDWORKS. The stress and displacement contours are then created, and the location of the critical points of maximum stress and maximum deflection can be obtained so that the safety factor of the design can be evaluated. Based on the simulation results, the current safety factor value is very high when compared to using materials with lower physical properties. In addition, it is necessary to develop further studies involving dynamic loading so that it can also be considered to reduce production costs and increase production efficiency.