A Simplified Machine-Tool Power-Consumption Measurement Procedure and Methodology for Estimating Total Energy Consumption

Author:

Lee Jang-Yeob1,Shin Yong-Jun1,Kim Min-Soo1,Kim Eun-Seob1,Yoon Hae-Sung1,Kim Sung-Yong1,Yoon Yeo-Chan23,Ahn Sung-Hoon4,Min Sangkee56

Affiliation:

1. Mem. ASME School of Mechanical and Aerospace Engineering, Institute of Advanced Machinery and Design, Seoul National University, Building 301, Room 1405, Gwanak-Ro 1, Gwanak-Gu, Seoul 151-744, Korea e-mail:

2. Mem. ASME Hyundai WIA Co., Ltd., Uwang, Republic of Korea;

3. S/W Research Team, Hyundai Motors Research Center, Samdong, Uiwang 437-040, Korea e-mail:

4. Mem. ASME School of Mechanical and Aerospace Engineering, Institute of Advanced Machinery and Design, Seoul National University, Building 301, Room 1205, Gwanak-Ro 1, Gwanak-Gu, Seoul 151-744, Korea e-mail:

5. Mem. ASME Department of Mechanical Engineering, University of Wisconsin-Madison, 1039 Engineering Hall, 1513 University Avenue, Madison, WI 53706;

6. School of Mechanical and Aerospace Engineering, Institute of Advanced Machinery and Design, Seoul National University, Building 301, Room 1405, Gwanak-Ro 1, Gwanak-Gu, Seoul 151-744, Korea e-mails: ;

Abstract

Various methods have been developed to describe the energy consumption of machine tools; however, it remains challenging to accommodate the wide variety of machine tools that exist using a single model. In this paper we propose a method to model the energy consumption of machine tools by decoupling the energy of the components of the machine tool from the cutting energy. A procedure is developed to describe the characteristics of the energy consumption of machine tools, which is applied to six different machines. The experimental results show that the cutting energy can be decoupled from the component energy. In this manner, a simplified energy consumption model is developed that can be applied to a wide variety of different machine tools.

Publisher

ASME International

Subject

Industrial and Manufacturing Engineering,Computer Science Applications,Mechanical Engineering,Control and Systems Engineering

Reference19 articles.

1. Impact of Energy Efficiency on Computer Numerically Controlled Machining;Proc. Inst. Mech. Eng., Part B,2010

2. Moving Towards Green and Sustainable Manufacturing;Int. J. Precis. Eng. Manuf.-Green Technol.,2014

3. Unit Process Energy Consumption Models for Material Removal Processes;CIRP Ann.-Manuf. Technol.,2011

4. Empirical Power-Consumption Model for Material Removal in Three-Axis Milling;J. Cleaner Prod.,2014

5. Gutowski, T., Dahmus, J., and Thiriez, A., 2006, “Electrical Energy Requirements for Manufacturing Processes,” 13th CIRP International Conference on Life Cycle Engineering, pp. 623–627.

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