Experimental and Analytical Study of Cold Bending Process for Pipelines

Author:

Fukuda Naoki1,Yatabe Hiroshi1,Kawaguchi Shinobu1,Watanabe Takahito1,Masuda Tomoki1

Affiliation:

1. Pipeline Engineering Research Laboratory, Tokyo Gas Co., Ltd., 1-7-7, Suehiro-cho, Tsurumi-ku, Yokohama, 230-0045, Japan

Abstract

The behavior during the cold bending of pipelines was experimentally and analytically investigated. Full-scale cold bending experiments were performed on API X60 and X80 grade line pipes. Finite element (FE) analyses simulated the cold bending process by considering the contact interactions between a pipe and the components of the bending machine. The results of the simulation were in good agreement with the full-scale experiments. The stress-strain relationship and yield to tensile ratio (Y/T) had no obvious effect on the strain distribution after cold bending. The tensile tests quantitatively evaluated the decrease in the yield stress along the longitudinal direction on the cold bends due to the Bauschinger effect.

Publisher

ASME International

Subject

Mechanical Engineering,Ocean Engineering

Reference10 articles.

1. Abel, A. , 1987, “Historical Perspectives and some of the Main Features of the Bauschinger Effect,” Materials Forum,10(1), pp. 11–26.

2. Wilkie, S. A., Doblanko, R. M., and Fladager, S. J., 2000, “Case History of Local Wrinkling of a Pipeline,” 2000 International Pipeline Conference, Vol. 2, pp. 917–922.

3. Das S., Cheng, J. J. R., Murray, D. W., and Wilkie, S. A., 2000, “Laboratory Study of Local Buckling, Wrinkle Development, and Strains for NPS12 Linepipe,” 2000 International Pipeline Conference, Vol. 2, pp. 909–915.

4. Kobayashi, M., Ando, H., and Oguchi, N., 1995, “Dependence of Longitudinal Subgrade Reaction to Buried Pipe on Displacement Velocities and Cycles of the Ground,” 6th U.S.-Japan Workshop on Earthquake Disaster Prevention for Lifeline Systems, Technical Memorandum of PWRI, No. 3415, pp. 91–106.

5. Japan Gas Association, 2000, Recommended Practice for Earthquake Resistant Design of High Pressure Gas Pipeline (in Japanese), Tokyo, Japan.

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