Residual Stresses and Surface Roughness in Turning

Author:

Capello Edoardo1,Davoli Piermaria2,Bassanini Gianluca3,Bisi Alessandro3

Affiliation:

1. Dipartimento di Meccanica, Politecnico di Milano, p.zza Leonardo da Vinci, 32, I 20133, Milano, Italy

2. Dipartimento di Meccanica, Politecnico di Milano, Milano, Italy

3. Politecnico di Milano, Milano, Italy

Abstract

The fatigue resistance of components is greatly influenced by their surface integrity. In particular, residual stresses and surface roughness are held to be the primary factors influencing fatigue resistance. This paper presents an experimental study of the influence of turning parameters on surface roughness and residual stresses. Two steels were machined by turning, the results of variations in four process parameters were measured and analyzed. These results show that in the typical range of industrial machining conditions both surface finish and residual stresses are influenced mainly by the feed rate and the nose radius; the cutting velocity and the primary rake angle play a minor, negligible role. Moreover, two empirical models were identified that can be used to predict residual stresses and roughness as a function of the two major turning parameters. These models can be used to optimize the turning conditions of components when their functionality requires the control of residual stresses and surface roughness.

Publisher

ASME International

Subject

Mechanical Engineering,Mechanics of Materials,Condensed Matter Physics,General Materials Science

Reference15 articles.

1. Henriksen, E. K., 1951, “Residual Stresses in Machined Surfaces,” Trans. ASME, pp. 69–76.

2. Jang D. Y. , WatkinsT. R., KozaczekK. J., HubbardC. R., and CavinO. B., 1966, “Surface Residual Stresses in Machined Austenitic Stainless Steel,” Wear, Vol. 194, pp. 168–173.

3. Jang, D. Y., and Seireg, A., 1996, “A Model for Predicting Residual Stresses in Metal Cutting,” Proceedings of Japan International Tribology Conference, Nagoya, pp. 182–187.

4. Leis, B., 1966, “Effect of Surface Condition and Processing on Fatigue Performance,” ASM Handbook, Vol. 19, Fatigue and Fracture, pp. 314–320.

5. Lin Z. C. , LinY. Y., and LiuC. R., 1991, “Effect of Thermal Load and Mechanical Load on the Residual Stress of a Machined Workpiece,” Int. J. Mech. Sci., Vol. 23 (4), pp. 263–278.

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