Duplex Spread Blade Method for Cutting Hypoid Gears with Modified Tooth Surface

Author:

Kawasaki K.1,Tamura H.1

Affiliation:

1. Niigata University, Department of Mechanical and Production Engineering, Niigata, Japan

Abstract

In this paper, a duplex spread blade method for cutting hypoid gears with modified tooth surface is proposed. The duplex spread blade method provides a rapid and economical manufacturing method because both the ring gear and pinion are cut by a spread blade method. In the proposed method, the nongenerated ring gear is manufactured with cutting edge that is altered from the usual straight line to a circular arc with a large radius of curvature and the circular arc cutting edge produces a modified tooth surface. The pinion is generated by a cutter with straight cutting edges as usual. The main procedure of this method is the determination of the cutter specifications and machine settings. The proposed method was validated by gear manufacture.

Publisher

ASME International

Subject

Computer Graphics and Computer-Aided Design,Computer Science Applications,Mechanical Engineering,Mechanics of Materials

Reference14 articles.

1. Dooner, D. B., 1995, “The Kinematic Geometry of Gearing, Wiley Series in Design Engineering,” Ali Seireg, Series Editor.

2. Townsend, D. P., 1991, Dudley’s Gear Handbook Second Edition,: The Design, Manufacture and Application of Gears, McGraw-Hill, New York, 1991.

3. Gleason Works, 1964, “Tooth Contact Analysis, Formulas, and Calculation Procedures,” Rochester, New York, USA, No. SD3115.

4. Gleason Works, 1981, “Understanding Tooth Contact Analysis,” Rochester, New York, USA, No. SD3139.

5. Baxter, M. L., 1961, “Effect of Misalignment on Tooth Action of Bevel and Hypoid Gears,” ASME Paper 61-MD-20.

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