Design, Application and Installation of an X100 Pipeline

Abstract

Traditional pipeline technology will be severely challenged as design-operating pressures continue to rise and gas field developments occur in more remote locations including the arctic. Cost-effective solutions to these issues can be found through innovative designs using new technology and its implementation. Some of these designs have considered the use of high-pressure natural gas pipelines resulting in the development of high strength steel. In order to meet these increases in pressure TransCanada and JFE/NKK have been working extensively on the application of X100 (Grade 690) linepipe and this has culminated in the construction and installation of a X100 project in the fall of 2002. This paper will discuss the development of the related research projects that allowed the successful completion of the field project. The topics will include the material properties and fracture control plans for X100. In addition the approach to strain based design for X100 will include the analysis for both the tensile strain limits (weld mismatch consideration) and compressive strain limits (i.e. buckling capacity). The development of the field welding process will also be covered. The paper will discuss the implications of using X100 from the perspective of the successful field project and the application of a strain-based design.