Heat Treatment of Metal Surfaces by a Conformal Electron Beam

Author:

Liu Shengyi1,Dougal Roger A.1,Lyons Jed S.2

Affiliation:

1. Department of Electrical Engineering, University of South Carolina, Columbia, SC 29208

2. Department of Mechanical Engineering, University of South Carolina, Columbia, SC 29208

Abstract

The electron beam formed between a conformal plasma cathode and a metal workpiece can be used to heat treat the workpiece. Analyses of the electron energy deposition profiles, heat conduction rates, and austinitizing rates show that it is possible to heat the entire surface of an object to a depth of ∼1 mm within microseconds, to hold the temperature above the austinitizing critical point in the near-surface volume without melting the surface for milliseconds, and to self-quench rapidly. This leads to the prospect of surface hardening of metals by a conformal electron beam.

Publisher

ASME International

Subject

Mechanical Engineering,Mechanics of Materials,Condensed Matter Physics,General Materials Science

Reference13 articles.

1. Schiller, S., Panzer, S., and Furchheim, B., 1991, “Electron Beam Surface Hardening,” ASM Handbook, Vol. 4, ASM International, pp. 297–311.

2. Dougal, R. A., and Liu, S., 1996, “Conformal Plasma Cathode for Surface Hardening of Metals,” IEEE Trans. Plasma Sci., 24, No. 1, Feb., pp. 173–181.

3. Conrad, J. R. , 1987, “Plasma Source Ion-Implantation Technique for Surface Modification of Materials,” J. Appl. Phys., 62, No. 11, Dec., pp. 4591–4596.

4. Melander, M., and Nicolov, J., 1985, “Heating and Cooling Transformation Diagrams for the Rapid Heat Treatment of Two Alloy Steels,” J. Heat Treating, 4, No. 1, June, pp. 32–38.

5. Elmer, J. W., Newton, M. A., and Smith, A. C., Jr., 1994, “Transformation Hardening of Steel Using High Energy Electron Beams,” Weld. J. (Miami), 73, No. 12, Dec., pp. 291s–299s291s–299s.

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