Finite Element Modeling of Sliding Wear in a Composite Alloy Using a Free-Mesh

Author:

Ashraf M. A.1,Ahmed R.12,Ali O.3,Faisal N. H.14,El-Sherik A. M.5,Goosen M. F. A.6

Affiliation:

1. College of Engineering, Alfaisal University, P.O. Box 50927, Riyadh 11533, Saudi Arabia

2. School of Engineering and Physical Sciences, Heriot-Watt University, Edinburgh EH14 4AS, UK e-mail:

3. School of Engineering and Physical Sciences, Heriot-Watt University, Edinburgh EH14 4AS, UK

4. School of Engineering, Robert Gordon University, Garthdee Road, Aberdeen AB10 7GJ, UK

5. Research and Development Center, Saudi Aramco, Dhahran 31311, Saudi Arabia

6. Office of Research & Graduate Studies, Alfaisal University, P.O. Box 50927, Riyadh 11533, Saudi Arabia

Abstract

A finite element analysis (FEA) based wear algorithm model is presented to predict sliding wear behavior of a composite cobalt-based (Stellite 6) alloy. This study aims to provide an understanding of FEA model behavior using: (a) free-mesh, (b) composite material microstructure, and (c) wear test conditions of loading and geometry which are consistent with ASTM G133-02. Results indicate that the wear model using free-mesh is able to predict wear in composite alloy within the limits of experimental deviation using a suitable kD (wear-rate) value. The rationale for the differences in the experimental setup and FEA model calculations is discussed in terms of the role of wear debris, wear mechanisms, and ball wear.

Publisher

ASME International

Subject

Surfaces, Coatings and Films,Surfaces and Interfaces,Mechanical Engineering,Mechanics of Materials

Reference43 articles.

1. Cobalt-Base Alloys Resist Wear, Corrosion, and Heat;Adv. Mater. Process.,1994

2. Wear-Resistant Cobalt-Based Alloys;J. Met.,1983

3. Microstructural Effects on the Sliding Wear Resistance of a Cobalt-Based Alloy;Wear,1994

4. Podra, P., 1997, “FE Wear Simulation of Sliding Contacts,” Ph.D. thesis, Royal Institute of Technology (KTH), Stockholm, Sweden.

5. Simulating Sliding Wear With Finite Element Method;Tribol. Int.,1999

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