A Slicing Procedure for 5-Axis LaserAided DMD Process

Author:

Sundaram R.1,Choi J.1

Affiliation:

1. Department of Mechanical & Aerospace Engineering & Engineering Mechanics, University of Missouri–Rolla, Rolla, Missouri 65409

Abstract

The 5-axis layered manufacturing technology facilitates fabrication of a part with overhanging features without the use of supports, thereby making a direct-to-use part from the layered manufacturing technology a reality. In this paper a direct slicing procedure for a CAD model, a crucial process-planning task for the 5-axis laser aided DMD process is described. The neutral exchange format IGES is used as the slice format. The machine G and M codes for a CNC 5-axis laser aided DMD machine are generated from the slice format and the deposition process is simulated. Implemented examples are included to explain the slicing procedure.

Publisher

ASME International

Subject

Industrial and Manufacturing Engineering,Computer Science Applications,Mechanical Engineering,Control and Systems Engineering

Reference17 articles.

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2. Milewski, J. O., Lewis, G. K., Fonseca, J., and Nemec, R. B., 2000, “Laser Powder Deposition of a Near Net Shape Injection Mold Core—A Case Study,” Mater. Manuf. Processes, 15(2), pp. 247–258.

3. Griffith, M. L., Keicher, D. M., Atwood, C. L., Romero, J. A., Smugeresky, J. E., Harwell, L. D., and Greene, D. L., 1996, “Free Form Fabrication of Metallic Components Using Laser Engineered Net Shaping (LENS),” Solid Freeform Fabrication Proceedings, pp. 125–132.

4. Klingbei, N. W., Beuth, J. L., Chin, R. K., and Amon, C. H., 2002, “Residual Stress-Induced Warping in Direct Metal Solid Freeform Fabrication,” Int. J. Mech. Sci., 44(1), pp. 57–77.

5. Mazumder, J., Koch, J., Nagarathnam, J., and Choi, J., 1996, “Rapid Manufacturing by Laser Aided Direct Deposition of Metals,” Advances in Powder Metallurgy and Particulate Materials, Part 15, MPIF, pp. 107–118.

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