Evaluating Process Capability During the Design of Manufacturing Systems

Author:

Frey Daniel D.1,Otto Kevin N.1,Wysocki Joseph A.2

Affiliation:

1. Engineering Design Research Laboratory, Massachusetts Institute of Technology, Cambridge, MA 02139

2. Hughes Research Laboratory, 3011 Malibu Canyon Dr., Malibu, CA 90265

Abstract

This paper introduces the concept of a process capability matrix—an ordered set of dimensionless parameters that capture information on a manufacturing system’s response to disturbances. The matrix is similar to the process capability indices Cp and Cpk, but is extended to multiple acceptance criteria and multiple causes of variation. Equations are presented that use the matrix to estimate yield in manufacture of products with multiple acceptance criteria. The surface mount of large body electronic packages serves as an example of the effectiveness of the process capability matrix as a tool for design decision making. [S1087-1357(00)01601-4]

Publisher

ASME International

Subject

Industrial and Manufacturing Engineering,Computer Science Applications,Mechanical Engineering,Control and Systems Engineering

Reference19 articles.

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2. Slocum, A. H., 1992, Precision Machine Design, Prentice-Hall, Englewood Cliffs, NJ.

3. Harry, M. J., and Lawson, J. R., 1992, Six Sigma Producibility Analysis and Process Characterization, Addison Wesley, Reading, MA.

4. Suh, N. P., 1990, The Principles of Design, Oxford University Press, Oxford.

5. Kotz, S., and Johnson, N. L., 1993, “Process Capability Indices for Non-Normal Populations,” Int. J. Math. Stat., 2, pp. 35–44.

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