Mechanistic Force Models for Chip Control Tools-Reference-Cited by-同舟云学术

Mechanistic Force Models for Chip Control Tools

Published:1999-08-01 Issue:3 Volume:121 Page:408-416
ISSN:1087-1357
Container-title:Journal of Manufacturing Science and Engineering
language:en
Short-container-title:

Author:

Zhu R.¹,Kapoor S. G.¹,DeVor R. E.¹,Athavale S. M.²

Affiliation:

1. Department of Mechanical and Industrial Engineering, University of Illinois at Urbana-Champaign, Urbana, IL

2. Manufacturing Systems Department, Ford Research Laboratory, Ford Motor Company, Dearborn, MI

Abstract

A mechanistic modeling approach to predicting machining forces for grooved tools is developed. The models are based solely on the grooved tool geometry and the specific normal cutting energy and friction energy for flat tools. Special grooved tools (M2 grade HSS) were designed and fabricated and orthogonal cutting tests were performed to validate the model. The workpiece material used was Al 6061-T6. The force predictions from the model are found in good agreement with the measured forces. The effects of groove design parameters on the cutting forces are also determined.

Publisher

ASME International

Subject

Industrial and Manufacturing Engineering,Computer Science Applications,Mechanical Engineering,Control and Systems Engineering

Link

http://asmedigitalcollection.asme.org/manufacturingscience/article-pdf/121/3/408/5511659/408_1.pdf

Reference24 articles.

1. Athavale, S. M., 1994, A Damage-based Model for Predicting Chip Breakability for Obstruction and Groove Tools, Ph. D. Thesis, N. C. State Univ., Raleigh, USA.

2. Chao B. T. , and TriggerK. J., 1959,“Controlled Contact Cutting Tools,” Transactions of the ASME, Vol. 81, pp. 139–151.

3. DeVor, R. E., Chang, T. H., and Sutherland, J. W., 1992, Statistical Quality Design and Control, Macmillan (now Prentice-Hall).

4. Endres W. J. , DeVorR. E., and KapoorS. G., 1995, “A Dual-Mechanism Approach to the Prediction of Machining Forces: Parts 1 and 2,” ASME JOURNAL OF ENGINEERING FOR INDUSTRY, Vol. 117, pp. 526–541.

5. Fu H. J. , DeVorR. E., and KapoorS. G., 1984, “A Mechanistic Model for the Prediction of the Force System in Face Milling Operations,” ASME JOURNAL OF ENGINEERING FOR INDUSTRY, Vol. 106, pp. 81–88.

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