Laser Transmission Welding of a Lap-Joint: Thermal Imaging Observations and three–dimensional Finite Element Modeling

Author:

Mayboudi L. S.1,Birk A. M.1,Zak G.1,Bates P. J.2

Affiliation:

1. Mechanical and Materials Engineering Department, Queen’s University, Kingston, Ont., K7L 3N6, Canada

2. Chemistry and Chemical Engineering Department, Royal Military College, Kingston, Ont., K7K 7B4, Canada

Abstract

Laser transmission welding (LTW) is a relatively new technology for joining plastic parts. This paper presents a three-dimensional (3D) transient thermal model of LTW solved with the finite element method. A lap-joint geometry was modeled for unreinforced polyamide (PA) 6 specimens. This thermal model addressed the heating and cooling stages in a laser welding process with a stationary laser beam. This paper compares the temperature distribution of a lap-joint geometry exposed to a stationary diode laser beam, obtained from 3D thermal modeling with thermal imaging observations. It is shown that the thermal model is capable of accurately predicting the temperature distribution when laser beam scattering during transmission through the polymer is included in the model. The weld dimensions obtained from the model have been compared with the experimental data and are in good agreement.

Publisher

ASME International

Subject

Mechanical Engineering,Mechanics of Materials,Condensed Matter Physics,General Materials Science

Reference19 articles.

1. Advances in Laser Beam Welding of Polymers and Automotive Prospects;Russek

2. Cherdron, M. 2004, “Industrial Applications for Laser Welding of Plastics,” SPE, ANTEC, pp. 1261–1264.

3. Grewell, D., and Benatar, A. 2003, “Experiments in Micro-Welding of Polycarbonate With Laser Diodes,” SPE, ANTEC, pp. 1039–1044.

4. Diode Laser Bonding of Planar Microfluidic Devices, Moems, Biomems, Diagnostic Chips and Microarrays;Chen;Proc. SPIE

5. Mathematical Theory of Heat Distribution During Welding and Cutting;Rosenthal;Weld. J. (Miami, FL, U.S.)

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