Comparative Studies of Microstructural, Mechanical, and Tribological Behavior of A319 Alloy Cast in Solid Waste Mold and Conventional Sand Mold

Abstract

Abstract This study investigates the potential of utilizing industrial solid waste (blast furnace slag, ferrochrome slag, and red mud) as mold materials to improve the solidification rate and wear resistance of A319 alloy. Unlike conventional molds such as silica sand and olivine sand, industrial solid waste poses an eco-friendly alternative, contributing to waste valorization. The motivation for this research drives the need for sustainable and efficient waste management practices in the industrial sector. By exploring the utilization of industrial solid waste as a mold material, the study aims to address the current challenges in disposal, reduce environmental impact, and enhance the overall performance of A319 alloy through improved solidification and wear resistance. The experimental phase involved multi-factor reciprocating sliding wear tests conducted on a sample using a linear reciprocating tribometer, employing a steel ball as a counter face. The investigation of reciprocating wear characteristics aimed to assess the correlations between solidification rate and wear properties of a specimen cast in an industrial solid waste mold as well as a sand mold. Notably, tribological test results revealed a low wear-rate of 3.3 mg/km for the blast furnace slag mold. The scanning electron microscopy (SEM) image of the wear surface showed adhesive wear mechanisms. This study contributes valuable insights into the potential environmental and performance advantages of repurposing industrial solid waste for foundry applications.