Modeling and Prediction of Cutting Noise in the Face-Milling Process

Author:

Sampath Karthikeyan1,Kapoor Shiv G.21,DeVor Richard E.21

Affiliation:

1. Department of Mechanical Science and Engineering, University of Illinois at Urbana–Champaign, Urbana, IL 61801

2. Fellow ASME

Abstract

A cutting noise prediction model is developed to relate the cutter-workpiece vibrations to the sound pressure field around the cutter in the high-speed face-milling process. The cutter-workpiece vibration data are obtained from a dynamic mechanistic face-milling force simulation model. The total noise predicted, based on both cutting noise and aerodynamic noise prediction, compares well to the noise observed experimentally in the face-milling process. Using the model, the effects of various machining and cutter geometry parameters are studied. It is shown that cutter geometry, machine dynamics, and cutting speed all play important roles in determining overall noise in face milling.

Publisher

ASME International

Subject

Industrial and Manufacturing Engineering,Computer Science Applications,Mechanical Engineering,Control and Systems Engineering

Reference11 articles.

1. Control of Industrial Wood Planer Noise Through Improved Cutterhead Design;Stewart;Noise Control Eng.

2. Experimental Study of Cutting Noise Dynamics;Wu

3. Manufacturing Engineering Transactions;Tonshoff

4. Effect of Non-Uniform Insert Pitch on Noise Generation During the Face Milling of Geometrically Complex Workpieces,” Manufacturing Engineering Transactions;Moore

5. Noise and Vibration Reduction Techniques for Designing Multitooth Circular Tools;Burney

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