Modeling and Prediction of Hole Profile in Drilling, Part 2: Modeling Hole Profile

Author:

Gupta Khagendra1,Ozdoganlar O. Burak1,Kapoor Shiv G.1,DeVor Richard E.1

Affiliation:

1. Department of Mechanical and Industrial Engineering, University of Illinois at Urbana-Champaign, Urbana, IL 61801-2906

Abstract

A hole profile model that integrates the dynamics of the drill in the presence of alignment errors, the drill wandering, and the drill margin-hole wall interaction has been developed. The ultimate profile of the hole is generated by the vibrations of the drill at its tip due to its dynamics and wandering, and by the continual updating of the already generated surface to account for any potential drill margin-hole wall interaction. The model predicts the lobbing pattern of the hole in close agreement to that observed during the experiments. The effect of the drill dynamics in the presence of alignment errors, drill wandering, drill margin-hole wall interaction as well as the individual effect of the alignment errors (α, ϕ, and γ) has been studied.

Publisher

ASME International

Subject

Industrial and Manufacturing Engineering,Computer Science Applications,Mechanical Engineering,Control and Systems Engineering

Reference11 articles.

1. Galloway, D. F., 1957, “Some Experiments on the Influence of Various Factors on Drill Performance,” Trans. ASME, pp. 191–231.

2. Kahng, C. H., 1975, “A Study on Sequential Quality Improvement in Hole-Making Processes,” CIRP Ann., pp. 27–32.

3. Basile, S. A. , 1993, “Modeling Transverse Motions of a Drill Bit for Process Understanding,” Precis. Eng., 15, pp. 258–265.

4. Kaminski, J., and Crafoord, R., 1994a, “Positional Accuracy of Holes When Drilling Inclined Workpiece Surfaces Part 1: Experimental Results,” Proc. Inst. Mech. Eng., 208, pp. 129–139.

5. Kalidas, S., 2000, “Modeling and Prediction of Thermal Effects on Hole Quality in Dry and Wet Drilling,” Master’s thesis, University of Illinois at Urbana-Champaign, Urbana-Illinois.

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