Cross-Domain Transfer Learning for Galvanized Steel Strips Defect Detection and Recognition

Author:

Chen Hao12,Lin Hongbin34,Xu Qingfeng356,Li Yaguan37,Zheng Yiming38,Fei Jianghua2,Yang Kang2,Fan Wenhui9,Nie Zhenguo356

Affiliation:

1. Tsinghua University Department of Automation, , Beijing 100084 , China ;

2. Shanghai Baosight Software Co., Ltd. , Shanghai 201203 , China

3. Tsinghua University Department of Mechanical Engineering, , Beijing 100084 , China ;

4. Guangzhou University School of Mathematics and Information Science, , Guangzhou 510006 , China

5. Tsinghua University State Key Laboratory of Tribology in Advanced Equipment, , Beijing 100084 , China ;

6. Tsinghua University Beijing Key Lab of Precision/Ultra-precision Manufacturing Equipments and Control, , Beijing 100084 , China

7. Taiyuan University of Technology College of Mechanical and Vehicle Engineering, , Taiyuan, Shanxi 030024 , China

8. Beijing Union University College of Urban Rail Transit and Logistics, , Beijing 100101 , China

9. Tsinghua University Department of Automation, , Beijing 100084 , China

Abstract

Abstract Defect detection is a crucial direction of deep learning, which is suitable for industrial inspection of product quality in strip steel. As the strip steel production line continuously outputs products, it is necessary to take corresponding measures for the type of defect, once a subtle quality problem is found on steel strips. We propose a new defect area detection and classification method for automation strip steel defect detection. In order to eliminate the way of insufficient data in industrial production line scenarios, we design a transfer learning scheme to support the training of defect region detection. Subsequently, in order to achieve a more accurate classification of defect categories, we designed a deep learning model that integrated the detection results of defect regions and defects feature extraction. After applying our method to the test set and production line, we can achieve extremely high accuracy, reaching 87.11%, while meeting the production speed of the production line compared with other methods. The accuracy and speed of the model realize automatic quality monitoring in the manufacturing process of strip steel.

Funder

National Natural Science Foundation of China

Publisher

ASME International

Subject

Industrial and Manufacturing Engineering,Computer Graphics and Computer-Aided Design,Computer Science Applications,Software

Reference31 articles.

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4. Yolov4: Optimal Speed and Accuracy of Object Detection;Bochkovskiy,2020

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