Time-Resolved Local Loss Analysis of Single- and Two-Blade Pump Flow

Abstract

Abstract A method for the evaluation of time-resolved entropy production in isothermal and incompressible flow is presented. It is applied as a postprocessing of the three-dimensional (3D) flow field obtained by time-resolved computational fluid dynamics (CFD) with scale adaptive turbulence modeling. Wall functions for direct and turbulent entropy production are presented for a cell-centered finite volume method, implemented in the open-source software OpenFOAM and validated on channel, asymmetric diffuser, and periodic hill flow. Single- and two-blade centrifugal pump flow is considered for a wide range of load conditions. Results are compared to experimental data. Time-averaged analysis shows essentially the same loss density distribution among pump components for both pumps, with the impeller and volute region contributing the most, especially in off-design conditions. For both pumps, the losses exhibit significant fluctuations due to impeller–volute interactions. The fluctuation magnitude of loss density is in the same range as flowrate fluctuations and much smaller than pressure fluctuation magnitude. For the two-blade pump (2BP), loss fluctuation magnitude is smaller than for the single-blade pump (1BP). Distinct loss mechanisms are identified for different load conditions. Upon blade passage, a promoted or attenuated volute tongue separation is imposed at part or overload, respectively. In between blade passages, a direct connection from pump inlet to the discharge leads to enhanced flowrate and loss density fluctuations. Future work aims at extending this analysis to stronger off-design conditions in multiblade pumps, where stochastic cycle fluctuations occur.