An Embedded Friction Sensor Based on a Strain-Gauged Diaphragm

Author:

Dellah A.1,Wild P. M.1,Moore T. N.1,Shalaby M.1,Jeswiet J.1

Affiliation:

1. Department of Mechanical Engineering, Queen’s University, Kingston, Ontario K7L 3N6, Canada

Abstract

A new design of friction sensor, intended for use in industrial process applications, such as metal forming, has been developed. The sensor consists of a diaphragm whose outer surface is flush with the surface of the tool and whose inner surface is instrumented with strain gauges. Relative to previous sensor designs, this sensor offers reduced disturbance of the frictional interaction between the tool and the workpiece. A proof-of-concept prototype has been constructed and tested in a laboratory test apparatus. The results of testing validate the anticipated performance, based on finite element modeling. The sensor is able to measure both shear and normal forces and, of greater significance, is able to simultaneously differentiate between the two types of loading.

Publisher

ASME International

Subject

Industrial and Manufacturing Engineering,Computer Science Applications,Mechanical Engineering,Control and Systems Engineering

Reference10 articles.

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2. Van Rooyen, G. T., and Backofen, W. A., 1957, “Friction in Cold Rolling,” J. Iron Steel Inst., London, June, pp. 235–244.

3. Al-Salehi, F. A. R., Firbank, T. C., and Lancaster, P. R., 1973, “An Experimental Determination of the Roll Pressure Distribution in Cold Rolling,” Int. J. Mech. Sci., 15, pp. 693–710.

4. Banerji, A., and Rice, W. B., 1972, “Experimental Determination of Normal Pressure and Friction Stress in the Roll Gap During Cold Rolling,” CIRP Ann., pp. 53–54.

5. Jeswiet, J., and Rice, W. B., 1982, “The Design of a Sensor for Measuring Normal Pressure and Friction Stress in the Roll Gap During Cold Rolling,” Transactions of SME/NAMRI, 10, pp. 130–134.

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