Analysis of Filament Deformation for a Freely Rotating Cup Brush

Author:

Stango R. J.1,Shia Chih-Yuan1

Affiliation:

1. Department of Mechanical and Industrial Engineering, Marquette University, Milwaukee, WI 53233

Abstract

In this paper, a mechanics formulation is outlined and used for evaluating the steady-state, large deflection of a slender member subjected to displacement-dependent centrifugal load. The problem is examined within the context of rotating filamentary cup brushes that are used in surface finishing operations. Several parameters which are closely related to the machining performance and service life of cup brushes are identified and reported, including filament tip spatial distribution and orientation, filament stress, and the steady-state configuration of the working surface of the cup brush during free rotation. Numerical results indicate that filament inertia forces can lead to significant fiber displacement and stress and thus, must be included as an integral part of the design of rotary cup brushes.

Publisher

ASME International

Subject

Industrial and Manufacturing Engineering,Computer Science Applications,Mechanical Engineering,Control and Systems Engineering

Reference18 articles.

1. Paul, F. W., and FitzPatrick, P. R., “Robotic Controlled Brush Finishing,” Robotics: Theory and Application, Symposium Volume, ASME, 1986, pp. 101–107.

2. Paul, F. W., and FitzPatrick, P. R., “Dynamic Systems Analysis of Robot Assisted Brush Finishing,” Proceedings of the ASME Conference on Modeling and Control of Robotic Manipulators and Manufacturing Processes, 1987, DSC-6, pp. 1–8.

3. Chen, L., Stango, R. J., and Cariapa, V., “Automated Prototype Deburring with Compliant Brushing Tools,” Proceedings of the ASME, Symposium on Intelligent Design and Manufacturing for Prototyping, Atlanta, GA, 1991, PED-50, pp. 147–162.

4. Cariapa, V., Stango, R. J., and Chen, L., “Application of Neural Network to Compliant Tool Deburring Operation,” Proceedings of the SME, Deburring and Surface Conditioning Conference, Orlando, FL, 1991, Paper No. MR91-135.

5. Stango R. J. , HeinrichS. M., and ShiaC. Y., “Analysis of Constrained Filament Deformation and Stiffness Properties of Brushes,” ASME JOURNAL OF ENGINEERING FOR INDUSTRY, Vol. 111, No. 3, 1989, pp. 238–243.

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