Mechanical Modeling and Characterization of the Curing Process of Underfill Materials

Author:

Ernst L. J.1,van ’t Hof C.1,Yang D. G.1,Kiasat M. S.1,Zhang G. Q.2,Bressers H. J. L.2,Caers J. F. J.2,den Boer A. W. J.2,Janssen J.2

Affiliation:

1. Delft University of Technology, P.O. Box 5033, 2600 GA Delft, The Netherlands

2. Philips, P.O. Box 218, 5600 MD Eindhoven, The Netherlands

Abstract

Thermo-setting polymers are widely used as underfill materials to improve the reliability of electronic packages. In the design phase, the influence of underfill applications on reliability is often judged through thermal and mechanical simulations, under assumed operating conditions. Because of lacking insight into the mechanical processes due to polymer curing, the impact of processing induced residual stress fields is often neglected. To investigate the evolution of stress and strain fields during the curing process it is important to assume a more appropriate starting point for subsequent process modeling. Furthermore, study of possible damage originating from the fabrication process then comes within reach. To facilitate future analysis of stress and strain fields during the curing process a cure dependent constitutive relation is assumed. An approximate investigation method for the process-dependent mechanical properties, based on Dynamic Mechanic Analysis (DMA), is developed. As an illustration the parameter identification is performed for a selected epoxy resin.

Publisher

ASME International

Subject

Electrical and Electronic Engineering,Computer Science Applications,Mechanics of Materials,Electronic, Optical and Magnetic Materials

Reference13 articles.

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2. Chambers, R. S., Lagasse, R. R., Guess, T. R. and Plazek, D. J., 1992, “A cure shrinkage model for analyzing the stresses and strains in encapsulated assemblies,” Advances in Electronic Packaging, Proceedings of the 1992 Joint ASME/JSME Conference on Electronic Packaging, Milpitas, CA, pp. 537–542.

3. Plepys, A., Vratsanos, M. S., and Farris, R. J., 1994, “Determination of residual stresses using incremental linear elasticity,” Composite Structures, 27, pp. 51–56.

4. Lange, J., Toll, S., Manson, J. E., and Hult, A., 1995, “Residual stress build-up in thermoset films cured above their ultimate glass transition temperature,” Polymer, 36(16), pp. 3135–3141.

5. Korotkov, V. N., Chekanov, Y. A., Smirnov, Y. N. and Zenkov, I. D., 1996, “Shrinkage stresses during cure of constraint polymer matrix,” ECCM-7: Seventh European Conference on Composite Materials. Realizing their Commercial Potential, Vol. 1, London, UK pp. 141–146.

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