Theoretical Prediction Model of Tip Leakage Vortex in a Mixed Flow Pump With Tip Clearance

Abstract

Abstract Tip clearance results in the leakage flow from blade pressure side to suction side, which will further cause the tip leakage vortex (TLV). Moreover, the flow pattern in an impeller is seriously deteriorated due to the TLV and its interaction with the main stream. In this work, the TLV in a mixed flow pump is investigated by numerical simulation validated by experiment measurement. The primary tip leakage vortex (PTLV) trajectory is specially studied with consideration of the tip clearance size δ, the impeller blade number Zi, and the impeller rotational speed n. The results show that δ slightly shifts the separation point (SP) of the PTLV but rarely affects the separation angle α. The increase in Zi and the decrease in n both lead to the shift of the SP toward the blade trailing edge and the decrease in α. Furthermore, a theoretical prediction model is proposed to predict the PTLV trajectory, by which the axial position and radial position of PTLV trajectory versus the rotation angle can be predicted. The proposed model is verified to be accurate to predict the PTLV trajectory, especially for the PTLV trajectory in the main flow passage. The dynamic evolution of TLV under different tip clearance sizes can all be classified into the same three stages: splitting stage, developing stage, and merging stage. Meanwhile, the dynamic evolution frequency fe is the same as the impeller rotational frequency fi.