Affiliation:
1. Baker Hughes , Florence 50127 , Italy
2. Baker Hughes , Bangalore 560037 , India
Abstract
Abstract
Modern multistage axial compressors are designed for high aerodynamic loading and wide range with front stages rotor inlet relative Mach number above one over a large portion of span. Rotor shock waves propagate and reflect in the upstream stator where they provoke extra aerodynamic losses and aeromechanic risks. This paper discusses stator–rotor shock interactions using both steady and unsteady numerical simulations. The computations focus on three different stage designs with the same capacity and total pressure ratio, but different axial gaps and load distribution in stator and rotor. Speedlines from steady and unsteady computations compare the designs, and the detailed flow fields are analyzed at design and close to stall conditions. The steady and unsteady calculations predict similar stage performance, but different stator–rotor loss split. The analyses reveal how the rotor shocks orientation with respect to the upstream stator camber line controls the intensity of shocks interaction with the stator row and its propagation upstream. Finally, the paper indicates the ways to reduce the shock-driven rotor–stator interaction and suggests simple criteria to determine when to switch from steady to unsteady calculations for a reliable transonic stage performance prediction.