Shear Strength of a Thermal Barrier Coating Parallel to the Bond Coat

Author:

Cruse T. A.1,Dommarco R. C.1,Basti´as P. C.1

Affiliation:

1. Mechanical Engineering Department, Vanderbilt University, Nashville, TN 37205

Abstract

The static and low cycle fatigue strength of an air plasma sprayed (APS) partially stabilized zirconia thermal barrier coating (TBC) is experimentally evaluated. The shear testing utilized the Iosipescu shear test arrangement. Testing was performed parallel to the TBC-substrate interface. The TBC testing required an innovative use of steel extensions with the TBC bonded between the steel extensions to form the standard losipescu specimen shape. The test method appears to have been successful. Fracture of the TBC was initiated in shear, although unconstrained specimen fractures propagated at the TBC-bond coat interface. The use of side grooves on the TBC was successful in keeping the failure in the gage section and did not appear to affect the shear strength values that were measured. Low cycle fatigue failures were obtained at high stress levels approaching the ultimate strength of the TBC. The static and fatigue strengths do not appear to be markedly different from tensile properties for comparable TBC material.

Publisher

ASME International

Subject

Mechanical Engineering,Mechanics of Materials,Condensed Matter Physics,General Materials Science

Reference8 articles.

1. Adams D. F. , and WalrathD. E., 1987, “Current Status of the Iosipescu Shear Test Method,” Journal of Composite Materials, Vol. 21, pp. 494–505.

2. Beardsley, M. B., and Larson, H. J., 1992, “Thick Thermal Barrier Coatings for Diesel Components,” DOE/NASA/0332-1, NASA CR-190759.

3. DeMasi, J. T., Sheffler, K. D., and Ortiz, M., 1989, “Thermal Barrier Coating Life Prediction Model Development,” NASA Contractor Report, #182230.

4. Harmsworth P. D. , and StevensR., 1992, “Microstructure of Zirconia-Yttria Plasma-Sprayed Thermal Barrier Coatings,” Journal of Materials Science, Vol. 27, pp. 616–624.

5. Herman, H., 1988, “Plasma-Sprayed Coatings,” Scientific American, Sept., pp. 112–117.

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