The Effects of Thermal Barrier Coatings on Diesel Engine Emissions

Author:

Vittal M.1,Borek J. A.1,Marks D. A.1,Boehman A. L.1,Okrent D. A.2,Bentz A. P.3

Affiliation:

1. Department of Energy and Geo-Environmental Engineering, The Pennsylvania State University, University Park, PA 16802-5000

2. Rupprecht and Patashnick Company, Inc., 25 Corporate Circle, Albany, NY 12203

3. JBL Associates, Inc., P.O. Box 7191, Groton, CT 06340-7191

Abstract

This study has characterized the influence of thermal barrier coatings (TBCs) applied to combustion chamber surfaces on the emissions from an indirect injection (IDI) diesel engine. The TBCs were applied to the piston crown, the cylinder head (fire deck) and the valves of a single cylinder Yanmar TS-180 IDI diesel utility engine. The gaseous and particulate emissions from the baseline (uncoated) and ceramic-coated engine were analyzed to assess the changes in the combustion process caused by the coatings. The results of these analyses show two clear trends during operation of the baseline and ceramic-coated engine. First, comparison of the emissions from the four modes of operation for the baseline (uncoated) engine shows that particulate matter emissions (on a g/kWh basis) are highest at low load-low speed (mode 4) conditions. At low load-low speed conditions (modes 3 and 4), particulate matter decreases substantially with the TBCs present. Second, these observations combined with thermal and morphological analyses of the particulate matter show that the TBCs reduce particulate mass by reducing the volatile organic content of the particulate.

Publisher

ASME International

Subject

Mechanical Engineering,Energy Engineering and Power Technology,Aerospace Engineering,Fuel Technology,Nuclear Energy and Engineering

Reference31 articles.

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2. Alkidas, A. C, 1989, “Performance and Emissions Achievements With an Uncooled Heavy-Duty Single Cylinder Diesel Engine,” SAE Technical Paper 890144.

3. Arai, M., 1993, “Thermal Analysis for the Evaluation of SOF Oxidation Temperature by Diesel Catalyst,” SAE Technical Paper 930134.

4. Assanis, D., Wiese, K., Schwarz, E., and Bryzik, W., 1991, “The Effects of Ceramic Coatings on Diesel Engine Performance and Exhaust Emissions,” SAE Technical Paper 910460.

5. Bagley, S. T., Baumgard, K. J., Gratz, L. D., Johnson, J. H., and Leddy, D. G., 1996, “Characterization of Fuel and Aftertreatment Device Effects on Diesel Emissions,” Health Effects Institute, Research Report No. 76, Cambridge, MA.

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