Prediction of Ball End Milling Forces

Author:

Yu¨cesan G.1,Altıntas¸ Y.1

Affiliation:

1. Department of Mechanical Engineering, The University of British Columbia, Vancouver, BC, V6T 1Z4, Canada

Abstract

Mechanics of milling with ball ended helical cutters are modeled. The model is based on the analytic representation of ball shaped helical flute geometry, and its rake and clearance surfaces. It is assumed that friction and pressure loads on the rake face are proportional to the uncut chip thickness area. The load on the flank contact face is concentrated on the in cut portion of the cutting edge. The pressure and friction coefficients are identified from a set of slot ball end milling tests at different feeds and axial depth of cuts, and are used to predict the cutting forces for various cutting conditions. The experimentally verified model accurately predicts the cutting forces in three Cartesian directions.

Publisher

ASME International

Subject

General Medicine

Reference22 articles.

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2. Armarego E. J. A. , and DeshpandeN. P., 1991, “Computerized End-Milling Force Predictions with Cutting Models Allowing Eccentricity and Cutter Deflections,” CIRP Annals, Vol. 40, No. 1, pp. 25–29.

3. Kline, W. A., DeVor, R. E., and Zdeblick, W. J., 1980. “A Mechanistic Model for the Force System in End Milling with Application to Machining Air-frame Structures,” North American Manufacturing Research Conference Proceedings, page 297, Dearborn, MI, Society of Manufacturing Engineers, Vol. XVIII.

4. Kline W. A. , and DeVorR. E., 1983, “The Effect of Run-Out on Cutting Geometry and Forces in End Milling,” Int. J. Mach. Tool Des. Res., Vol. 23, pp. 123–140.

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