Improved Mechanical Properties of Fused Deposition Modeling-Manufactured Parts Through Build Parameter Modifications

Author:

Shojib Hossain Mohammad1,Espalin David1,Ramos Jorge1,Perez Mireya1,Wicker Ryan1

Affiliation:

1. W.M. Keck Center for 3D Innovation, Department of Mechanical Engineering, The University of Texas at El Paso, 500 W. University Avenue, El Paso, TX 79968 e-mail:

Abstract

Today, the use of material extrusion processes, like fused deposition modeling (FDM), in aerospace, biomedical science, and other industries, is gaining popularity because of the access to production-grade thermoplastic polymer materials. This paper focuses on how modifying process parameters such as build orientation, raster angle (RA), contour width (CW), raster width (RW), and raster-to-raster air gap (RRAG) can improve ultimate tensile strength (UTS), Young's modulus, and tensile strain. This was assessed using three methods: default, Insight revision, and visual feedback. On average, parameter modification through the visual feedback method improved UTS in all orientations, 16% in XYZ, 7% in XZY, and 22% in ZXY.

Publisher

ASME International

Subject

Industrial and Manufacturing Engineering,Computer Science Applications,Mechanical Engineering,Control and Systems Engineering

Reference25 articles.

1. Stucker, B., 2012, “Additive Manufacturing Technologies: Technology Introduction and Business Implications,” Frontiers of Engineering: Reports on Leading-Edge Engineering From the 2011 Symposium, National Academies Press, Washington, DC, Sept. 19–21, pp. 5–14.

2. Effect of Processing Conditions on the Bonding Quality of FDM Polymer Filaments;Rapid Prototyping J.,2008

3. High Temperature Modeling Apparatus,2004

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