Shakedown Limits of a 90-Degree Pipe Bend Using Small and Large Displacement Formulations

Author:

Abdalla Hany F.1,Megahed Mohammad M.1,Younan Maher Y. A.2

Affiliation:

1. Department of Mechanical Design and Production, Faculty of Engineering, Cairo University, Cairo, Egypt

2. Chair, Mechanical Engineering Department, The American University in Cairo, Cairo 11511, Egypt

Abstract

In this paper the shakedown limit load is determined for a long radius 90-deg pipe bend using two different techniques. The first technique is a simplified technique which utilizes small displacement formulation and elastic–perfectly plastic material model. The second technique is an iterative based technique which uses the same elastic–perfectly plastic material model, but incorporates large displacement effects accounting for geometric nonlinearity. Both techniques use the finite element method for analysis. The pipe bend is subjected to constant internal pressure magnitudes and cyclic bending moments. The cyclic bending loading includes three different loading patterns, namely, in-plane closing, in-plane opening, and out-of-plane bending. The simplified technique determines the shakedown limit load (moment) without the need to perform full cyclic loading simulations or conventional iterative elastic techniques. Instead, the shakedown limit moment is determined by performing two analyses, namely, an elastic analysis and an elastic–plastic analysis. By extracting the results of the two analyses, the shakedown limit moment is determined through the calculation of the residual stresses developed in the pipe bend. The iterative large displacement technique determines the shakedown limit moment in an iterative manner by performing a series of full elastic–plastic cyclic loading simulations. The shakedown limit moment output by the simplified technique (small displacement) is used by the iterative large displacement technique as an initial iterative value. The iterations proceed until an applied moment guarantees a structure developed residual stress, at load removal, equal to or slightly less than the material yield strength. The shakedown limit moments output by both techniques are used to generate shakedown diagrams of the pipe bend for a spectrum of constant internal pressure magnitudes for the three loading patterns stated earlier. The maximum moment carrying capacity (limit moment) the pipe bend can withstand and the elastic limit are also determined and imposed on the shakedown diagram of the pipe bend. Comparison between the shakedown diagrams generated by the two techniques, for the three loading patterns, is presented.

Publisher

ASME International

Subject

Mechanical Engineering,Mechanics of Materials,Safety, Risk, Reliability and Quality

Reference20 articles.

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2. von Kàrmàn, Th., 1911, “Über die Formänderung Dünnwandiger Röhre, Insbesondere Federnder Ausgleichröhre,” Zeitshrift des Vereines Deutscher Ingenieure, 55, pp. 1889–1895.

3. Der Spannungszustand eines Mises-Henckyschen Kontinuums bei veraenderlicher Belastung;Melan;Sitzungsber. Akad. Wiss. Wien, Math.-Naturwiss. Kl., Abt. 2A

4. Zur Plastizität des Räumlichen Kontinuums;Melan;Ing.-Arch.

5. Karamanos, S. A., Tsouvalas, D., and Gresnigt, A. M., 2004, “Ultimate Capacity of Pressurized 90 Deg Elbows Under Bending,” ASME PVP transactions, 477, pp. 139–148.

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