A Consideration of Optimum Conditions for Surface Smoothing Based on Lubricating Mechanisms in Ironing Process

Author:

Wang Z.1,Kondo K.2,Mori T.2

Affiliation:

1. Department of Mechanical Engineering, Toyama Prefectural University, Toyama, Japan

2. Department of Mechanical Engineering, Nagoya University, Nagoya, Japan

Abstract

The purpose of this paper is to clarify the mechanism of a smooth surface generation in the ironing process under contact states with a largely relative slide. In this case, the outflow behavior of lubricant trapped in the oil pits is the most important point in the surface smoothing process. It was deduced from ironing experiments that lubricant flows out from oil pits as a result of plastic deformation of the metal surface layer, mainly in the friction direction. A model has been proposed to estimate variations in the friction stress during ironing. This model can explain experimental results that the metal surface is best smoothed under the condition in which the minimum friction stress appears.

Publisher

ASME International

Subject

General Medicine

Reference8 articles.

1. Azushima A. , TsubouchiM., KudoH., FurutaN., and MinemuraK., 1989, “Experimental Confirmation of the Micro-Plasto-Hydrodynamic Lubrication Mechanism at the Interface between Workpiece and Forming Die,” Journal of the JSTP (in Japanese), Vol. 30, No. 347, pp. 1631–1638.

2. Kasuga Y. , and YamaguchiK., 1968, “Friction and Lubrication in the Deformation Processing of Metal,” Bull. of JSME, 11–44, pp. 344–365.

3. Kataoka S. , KannoK., and KiharaJ., 1988, “Infiltration of Lubricant into Flat Portions, So-called Boundary Contact,” Journal of the JSTP (in Japanese), Vol. 29, No. 327, pp. 368–373.

4. Kawai N. , DohdaK., SaitoM., HayashiN., and WangZ., 1992, “Friction Behavior in the Cup-Ironing Process of Aluminum Sheet,” ASME JOURNAL OF ENGINEERING FOR INDUSTRY, Vol. 114, pp. 175–180.

5. Kudo H. , 1965, “A Note on the Role of Microscopically Trapped Lubricant at the Tool-Work Interface,” Int. J. Mech. Sci., Vol. 7, pp. 383–388.

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