Tool Path-Based Deposition Planning in Fused Deposition Processes

Author:

Han Wenbiao1,Jafari Mohsen A.1,Danforth Stephen C.2,Safari Ahmad2

Affiliation:

1. Department of Industrial & Systems Engineering, Rutgers University, 96 Frelinghuysen Road, Piscataway, NJ 08854

2. Department of Ceramic & Materials Engineering, Rutgers University, 607 Taylor Road, Piscataway, NJ 08854

Abstract

The fabrication of a functional part requires very high layer quality in the Fused Deposition (FD) processes. The constant deposition flow rate currently used in FD technology cannot meet this requirement, due to the varying geometries of the layers. To achieve a high quality functional part, an overfill and underfill analysis is conducted. A deposition planning approach is proposed, which is based on a grouping and mapping algorithm. Two piezoelectric test parts have been built to demonstrate the effectiveness and feasibility of the proposed approach.

Publisher

ASME International

Subject

Industrial and Manufacturing Engineering,Computer Science Applications,Mechanical Engineering,Control and Systems Engineering

Reference25 articles.

1. Danforth, S. C., Agarwala, M., Bandyopadhyay, A., Langrana, N. A., Jamalabad, V. R., Safari, A., and van Weeren, R., 1998, “Solid Freeform Fabrication Methods,” U.S. Patent no. 5,738,817.

2. Jafari, M. A., Han, W., Mohammadi, F., Safari, A., Danforth, S. C., and Langrana, N. A., 2000, “A Novel System for Fused Deposition of Advanced Multiple Ceramics.” Rapid Prototyping Journal, 6, No. 3, pp. 161–174.

3. Agarwala, M. K., van Weeren, R., Bandyopadhyay, A., Whalen, P. J., Safari, A., and Danforth, S. C., 1996, “Fused Deposition of Ceramics and Metals: An Overview,” Proceedings of Solid Freeform Fabrication Symposium, Austin, TX, pp. 385–390.

4. Agarwala, M. K., Jamalabad, V. R., Langrana, N. A., Safari, A., Whalen, P. J., and Danforth, S. C., 1996, “Structural Quality of Parts Processed by Fused Deposition,” Rapid Prototyping Journal, 2, No. 4, pp. 4–19.

5. Safari, A. , 1999, “Novel Piezoelectric Ceramics and Composites for Sensors and Actuators Applications,” Mater. Res. Innovations, 2, pp. 263–269.

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