Influence of Exit Surface Angle on Drilling Burr Formation

Author:

Min Sangkee1,Dornfeld David A.1,Nakao Yohichi2

Affiliation:

1. Department of Mechanical Engineering, University of California, Berkeley, CA 94720-1740

2. Department of Mechanical Engineering, Kanagawa University, 3-27-1 Rokkakubasi, Kanagawa-ku, Yokohama, 221-8686, Japan

Abstract

The influence of an exit surface angle on drilling burr formation was analyzed. The experimental research found that a burr forms on only a certain portion of a hole when an exit surface is not perpendicular to a drill path. An effective interaction angle was newly defined and the concept of degree of plastic deformation was introduced in order to explain this phenomenon. The burr forming location predicted from the effective interaction angle was verified with experimental results.

Publisher

ASME International

Subject

Industrial and Manufacturing Engineering,Computer Science Applications,Mechanical Engineering,Control and Systems Engineering

Reference7 articles.

1. Stein, J. M., and Dornfeld, D. A., 1996, “Influence of Workpiece Exit Angle on Burr Formation in Drilling Intersecting Holes,” Transactions of NAMRI/SME, 24, pp. 39–43.

2. Kim, J., Dornfeld, D. A., and Furness, R., 1999, “Experimental Study of Burr Formation in Drilling of Intersecting Holes With Gun Drill and Twist Drills,” Technical Papers of NAMRI/SME, pp. 39–44.

3. Kishimoto, W., Miyake, T., Yamamoto, A., Yamanaka, K., and Takano, K., 1981, “Study of Burr Formation in Face Milling,” Japanese Society of Precision Engineering, 15(1), pp. 51–52.

4. Chu, C. H., 2000, “Integrated Edge Precision Machining,” Ph.D. dissertation, Dept. of Mech. Eng., University of California at Berkeley.

5. Chern, G. L., 1993, “Analysis of Burr Formation and Breakout in Metal Cutting,” Ph.D. dissertation, Dept. of Mech. Eng., University of California at Berkeley.

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