Friction Stir Lap Welding of Aluminum to Steel Using Refractory Metal Pin Tools

Author:

Shamsujjoha M.12,Jasthi Bharat K.3,West Michael3,Widener Christian4

Affiliation:

1. Arbegast Advanced Materials Processing Laboratory

2. Department of Materials and Metallurgical Engineering, South Dakota School of Mines and Technology, 501 East Saint Joseph Street, Rapid City, SD 57701 e-mail:

3. Department of Materials and Metallurgical Engineering, South Dakota School of Mines and Technology, 501 East Saint Joseph Street, Rapid City, SD 57701

4. Arbegast Advanced Materials Processing Laboratory, South Dakota School of Mines and Technology, 501 East Saint Joseph Street, Rapid City, SD 57701

Abstract

Steel and Al were friction stir lap welded using two different W-25% Re-4% HfC pin tools, having two different pin diameters and pin lengths. The effects of plunge depth, bonding area, and top sheet positions on the microstructure and mechanical properties were investigated. Morphology of the joint interface showed severe steel flash on the retreating side, which controlled the joint strength when the top sheet was placed on the retreating side. A joint efficiency of 58% was achieved when right-handed lap welds were made using the pin tool with longer pin length.

Publisher

ASME International

Subject

Mechanical Engineering,Mechanics of Materials,Condensed Matter Physics,General Materials Science

Reference24 articles.

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3. On the Critical Technological Issues of Friction Stir Welding Lap Joints of Dissimilar Aluminum Alloys;Surf. Interface Anal.,2013

4. Investigation of the Friction Stir Lap Welding of Aluminum Alloys AA 5182 and AA 6022;J. Mater. Eng. Perform.,2007

5. Friction Stir Welding of Al 5052 With Al 6061 Alloys;J. Metall.,2012

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