Cost-Effective Grinding of Zirconia Using the Dense Vitreous Bond Silicon Carbide Wheel

Author:

Shih Albert J.1,Scattergood Ronald O.2,Curry Adam C.3,Yonushonis Thomas M.4,Gust Darryl J.4,Grant Marion B.4,McSpadden Samuel B.5,Watkins Thomas R.5

Affiliation:

1. Department of Mechanical Engineering, University of Michigan, Ann Arbor, MI 48109

2. Department of Materials Science and Engineering, North Carolina State University, Raleigh, NC 27695

3. Department of Mechanical and Aerospace Engineering, North Carolina State University, Raleigh, NC 27695

4. Cummins Technical Center, Columbus, IN 47202

5. High Temperature Materials Laboratory, Oak Ridge National Laboratory, Oak Ridge, TN 37831

Abstract

Results of grinding zirconia using wheels with fine grain size SiC and dense vitreous bond are presented. Wheel wear results demonstrated that this type of SiC wheel could grind fully and partially stabilized zirconia (PSZ) very effectively. X-ray diffraction was used to analyze the percentage of monoclinic phase in the PSZ base material, ground surface, and debris. As expected, due to the stress- and temperature-induced phase transformation during grinding, the percentage of monoclinic phase on the ground surface was increased relative to the base material. However, X-ray diffraction showed no monoclinic phase in the PSZ debris. This suggests that, during grinding, the low thermal conductivity of zirconia and SiC, compared to that of diamond, facilitates heat retention in the chip and softens the work-material. This makes the efficient grinding of PSZ possible. Grinding temperature measurement results supported this hypothesis.

Publisher

ASME International

Subject

Industrial and Manufacturing Engineering,Computer Science Applications,Mechanical Engineering,Control and Systems Engineering

Reference18 articles.

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2. Shih, A. J., and Akemon, J. L., 2001, “Wear of the Blade Diamond Tools in Truing Vitreous Bond Grinding Wheels. Part I—Wear Measurement and Results,” Wear, 250, pp. 587–592.

3. Shih, A. J., Akemon, J. L., and Clark, W. I., 2001, “Wear of the Blade Diamond Tools in Truing Vitreous Bond Grinding Wheels. Part II—Truing and Grinding Forces and Wear Mechanism,” Wear, 250, pp. 593–603.

4. Shih, A. J., and Yonushonis, T. M., 2000, “High Infeed Rate Method for Grinding Ceramic Workpiece with Silicon Carbide Grinding Wheels,” US Patent Number 6,030,277.

5. Malkin, S., 1989, Grinding Technology, Theory and Application of Machining with Abrasives, Ellis Horwood, p. 26.

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