Reducing the Dynamic Errors of Coordinate Measuring Machines

Author:

Dong Chensong1,Zhang Chuck1,Wang Ben1,Zhang Guoxiong2

Affiliation:

1. Department of Industrial Engineering, Florida A&M University-Florida State University, Tallahassee, FL 32310

2. College of Precision Instrument and Opto-electronics Engineering, Tianjin University, Tianjin, 300072, P. R. China

Abstract

Coordinate measuring machines (CMMs) are already widely utilized as measuring tools in the modern manufacturing industry. Fast and accurate probing is the current trend for the next generation of CMMs. However, measuring velocity of CMM applications are limited by dynamic errors that occur in CMMs. In this paper, the dynamic errors of coordinate measuring machines are analyzed theoretically and experimentally. The limited stiffness of air bearings were found to cause dynamic errors due to the existence of Abbe’s offsets. The characteristics of the air bearings used on CMMs were modeled by the finite element analysis (FEA). The load capacity and stiffness of the air bearings were computed. Using this model, the dynamic errors of the CMM were reduced through revising the air bearing design. To verify the effectiveness of this approach, the performance of the air bearings was tested both statically and dynamically. The results show that the dynamic errors can be significantly reduced.

Publisher

ASME International

Subject

Computer Graphics and Computer-Aided Design,Computer Science Applications,Mechanical Engineering,Mechanics of Materials

Reference25 articles.

1. Weekers, W. G., and Schellekens, P. H. J., 1995, “Assessment of Dynamic Errors of CMMs for Fast Probing,” CIRP Ann., 44(1), pp. 469–474.

2. Soons, J. A., 1993, “Accuracy Analysis of Multi-axis Machines,” PhD Thesis, Eindhoven University of Technology.

3. Zhang, G. X., Veale, R., Borchardt, B., and Hocken, R., 1985, “Error Compensation of Coordinate Measuring Machines,” CIRP Ann., 34(1), pp. 445–448.

4. Schellekens, P. H. J., et al., 1989, “Development of Methods for the Numerical Error Correction of Machine Tools,” Final Report, BCR, 3320/1/0/160/89/8-BCR-NL, Brussels.

5. Slocum, A., 2002, “Mechanics of Designing Precision Machines,” Precision Engineering Research Group Presentations, Massachusetts Institute of Technology, http://pergatory.mit.edu/perg/presentations/Mechanics%20of%20Designing%20Precision%20Machines.pdf.

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