Tooth Contact Analysis for a Double-Crowned Involute Helical Gear With Twist-Free Tooth Flanks Generated by Dual-Lead Hob Cutters

Author:

Tran Van-The1,Hsu Ruei-Hung2,Tsay Chung-Biau3

Affiliation:

1. Mechanical and Aeronautical Engineering, Feng Chia University, 100 Wenhwa Rd., Seatwen, Taichung 40724, Taiwan e-mail:

2. Assistant Professor Precision System Design, Feng Chia University, 100 Wenhwa Rd., Seatwen, Taichung 40724, Taiwan e-mail:

3. Chair Professor Department of Mechanical and Computer-Aided Engineering, Feng Chia University, 100 Wenhwa Rd., Seatwen, Taichung 40724, Taiwan e-mail:

Abstract

To double-crown an involute helical gear, a hobbing method is proposed by setting the hob's diagonal feed motion as a second-order function of hob's traverse movement and modifying the tooth profile of hob cutter into a dual-lead form with pressure angle changed in its longitudinal direction. Merits of the proposed double-crowning method are also verified by using three computer simulation examples to illustrate and compare the topographies of tooth flanks, contact ellipses, and transmission errors under various assembly errors of the double-crowned gear pairs with those produced by using the conventional modified hob cutter and dual-lead hob cutter. Computer simulation results reveal the advantages of the proposed hobbing method for involute helical gear manufacturing.

Publisher

ASME International

Subject

Computer Graphics and Computer-Aided Design,Computer Science Applications,Mechanical Engineering,Mechanics of Materials

Reference25 articles.

1. Crowned Spur Gears: Methods for Generation and Tooth Contact Analysis—Part 1: Basic Concepts, Generation of the Pinion Tooth Surface by a Surface by a Plane;ASME J. Mech. Des.,1988

2. Crowned Spur Gears: Methods for Generation and Tooth Contact Analysis—Part 2: Generation of the Pinion Tooth Surface by a Surface of Revolution;ASME J. Mech. Des.,1988

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