On Choosing the Optimal Impeller Exit Velocity Triangles in Preliminary Design

Abstract

Abstract Impeller discharge flow plays an important role in centrifugal compressor performance and operability for two reasons. First, it determines the work factor and relative diffusion for the impeller. Second, it sets the flow into the downstream stationary diffusion system. The choice made in the preliminary design phase for the impeller exit velocity triangle is crucial for a successful design. The state-of-the-art design approach for determining the impeller exit velocity triangle in the preliminary design phase relies on several empirical guidelines, i.e., maximum work factor and diffusion ratio for an impeller, the optimal range of absolute flow angle, etc. However, as modern compressors continue pushing toward higher efficiency and higher work factor, this design approach falls short in providing exact guidance for choosing an optimal impeller exit velocity triangles due to its empirical nature as well as the competing mechanism of the two trends. In light of this challenge, this paper introduces a reduced-dimension, deterministic approach for the design of the impeller exit velocity triangle. The method gauges the design of the impeller exit velocity triangle from a different design philosophy using a relative diffusion effectiveness parameter and is validated using six impeller designs, representative of applications in both turbochargers and aero engines. Furthermore, with the deterministic method in place, optimal impeller exit velocity triangles are explored over a broad design space, and a one-to-one mapping from a selection of impeller total-to-total pressure ratios and backsweep angles to a unique optimal impeller exit velocity triangle is provided. This new approach is demonstrated, and discussions regarding the influences of impeller total-to-total pressure ratio, isentropic efficiency, and backsweep angle on the optimal impeller exit velocity triangle are presented.