A Study on the Relationships Between Static/Dynamic Cutting Force Components and Tool Wear

Author:

Youn Jae-Woong1,Yang Min-Yang2

Affiliation:

1. School of Automotive, Industrial, and Mechanical Engineering, Taegu University, 15 Naeri Jinryang Kyungsan, Kyungbuk 712-714, Korea

2. Department of Mechanical Engineering, Korea Advanced Institute of Science and Technology, 373-1 Kusong-dong Yusong-gu, Taejon 305-701, Korea

Abstract

The development of flexible automation in the manufacturing industry is concerned with production activities performed by unmanned machining systems. A major topic relevant to metal-cutting operations is monitoring tool wear, which affects process efficiency and product quality, and implementing automatic tool replacements. In this paper, the measurement of the cutting force components has been found to provide a method for an in-process detection of tool wear. Cutting force components are divided into static and dynamic components in this paper. The static components of cutting force have been used to detect flank wear and the dynamic components of cutting force have been analyzed to detect crater wear. To eliminate the influence of variations in cutting conditions, tools, and workpiece materials, the relationships between normalized cutting forces and cutting conditions are established. According to the proposed method, the static and dynamic force components could provide the effective means to detect flank and crater wear for varying cutting conditions in turning operation.

Publisher

ASME International

Subject

Industrial and Manufacturing Engineering,Computer Science Applications,Mechanical Engineering,Control and Systems Engineering

Reference13 articles.

1. Boothroyd, G., 1975, Fundamentals of Metal Machining and Machine Tools, McGraw-Hill Book Co.

2. Uehara, K., Kiyosawa, F., and Takeshita, H., 1979, “Automatic Tool Wear Monitoring in NC Turning,” CIRP Ann., 28, No. 1, p. 3838.

3. Wolf, W., and Magadanz, P., 1981, “Feed Force Monitoring for Operation Security and Reliability,” Int. Tool and Manufacturing Eng. Conf., IQ81.

4. Lister, D. M., and Barrow, G., 1986, “Tool Condition Monitoring Systems,” Proc. 26th Int. Machine Tool Design and Research Conf., p. 271.

5. Colwell, L. V. , 1974, “Tracking Tool Deterioration by Computer (During Actual Machining),” CIRP Ann., 23, No. 1, p. 2929.

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