Self-Excited Blade Vibration Experimentally Investigated in Transonic Compressors: Rotating Instabilities and Flutter

Abstract

This paper investigates the vibrations that occurred on the blisk rotor of a 1.5-stage transonic research compressor designed for aerodynamic performance validation and tested in various configurations at Technische Universität Darmstadt. During the experimental test campaign, self-excited blade vibrations were found near the aerodynamic stability limit of the compressor. The vibration was identified as flutter of the first torsion mode and occurred at design speed as well as in the part-speed region. Numerical investigations of the flutter event at design speed confirmed negative aerodynamic damping for the first torsion mode, but showed a strong dependency of aerodynamic damping on blade tip clearance (BTC). In order to experimentally validate the relation between BTC and aerodynamic damping, the compressor tests were repeated with enlarged BTC for which stability of the torsion mode was predicted. During this second experimental campaign, strong vibrations of a different mode limited compressor operation. An investigation of this second type of vibration found rotating instabilities to be the source of the vibration. The rotating instabilities first occur as an aerodynamic phenomenon and then develop into self-excited vibration of critical amplitude. In a third experimental campaign, the same compressor was tested with reference BTC and a nonaxisymmetric casing treatment (NASCT). Performance evaluation of this configuration repeatedly showed a significant gain in operating range and pressure ratio. The gain in operating range means that the casing treatment successfully suppresses the previously encountered flutter onset. The aeroelastic potential of the NASCT is validated by means of the unsteady compressor data. By giving a description of all of the above configurations and the corresponding vibratory behavior, this paper contains a comprehensive summary of the different types of blade vibration encountered with a single transonic compressor rotor. By investigating the mechanisms behind the vibrations, this paper contributes to the understanding of flow-induced blade vibration. It also gives evidence to the dominant role of the tip clearance vortex in the fluid–structure-interaction of tip critical transonic compressors. The aeroelastic evaluation of the NASCT is beneficial for the design of next generation casing treatments for vibration control.