Integrated Switching and Feedback Control for Mold Filling in Resin Transfer Molding

Author:

Barooah Prabir1,Berker Berna1,Sun J. Q.1

Affiliation:

1. Department of Mechanical Engineering, University of Delaware, Newark, DE 19716

Abstract

Two recent advances in controlling flow progression in RTM are the sequential logic control and the optimal feedback control. Both methods have powerful features as well as limitations. However, they complement each other very well. In this paper we propose an integrated control scheme combining both of them. In this paper the theory of the sequential logic control and the optimal control for flow progression manipulation in RTM is reviewed first. An integrated control approach is then proposed. Simulation results show that the control authority of the system is considerably expanded by the combination of the two. The integrated switching and feedback controller gives excellent performance of mold filling even in the presence of wide variations of the preform properties.

Publisher

ASME International

Subject

Industrial and Manufacturing Engineering,Computer Science Applications,Mechanical Engineering,Control and Systems Engineering

Reference26 articles.

1. Advani, S. G., Bruschke, M. V., and Parnas, R., 1994, “Flow and Rheology in Polymeric Composites Manufacturing,” Chap. 12, Resin Transfer Molding, pp. 465–516, Elsevier Publishers, Amsterdam.

2. Bickerton, S., 1999, Modeling and Control of Flow during Impregnation of Heterogeneous Porous Media, with Application to Composite Mold Filling Processes, Ph.D. dissertation, University of Delaware.

3. Boccard, A., Lee, W. I., and Springer, G. S., 1995, “Model for Determining the Vent Locations and the Fill Time of Resin Transfer Molds,” J. Compos. Mater., 29, No. 3, pp. 306–333.

4. Chen, Y. F., Stelson, K. A., and Voller, V. R., 1997, “Prediction of Filling Time and Vent Locations for Resin Transfer Molds,” J. Compos. Mater., 31, No. 11, pp. 1141–1161.

5. Liang, E. W., Wang, H. P., and Perry, E. M., 1993, “Integrated Approach for Modeling the Injection, Compression, and Resin Transfer Molding Processes for Polymers,” Adv. Polym. Technol., 12, No. 3, pp. 243–262.

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