Design Process Error Proofing: Failure Modes and Effects Analysis of the Design Process

Author:

Chao Lawrence P.1,Ishii Kosuke2

Affiliation:

1. Digital Health Group, Rotation Engineers Program, Intel Corporation, Santa Clara, CA 95054

2. Department of Mechanical Engineering, Design Division, Stanford University, Stanford, CA 94305-4022

Abstract

This paper presents a new application of failure modes and effects analysis (FMEA) on design processes. Our research develops error-proofing methods for the product development process to prevent serious design errors that can compromise project features, time to market, or cost. Design process FMEA is a systematic method which allows product development teams to proactively predict potential problems. The method decomposes the design process into six potential problem areas—knowledge, analysis, communication, execution, change, and organization errors—with a question-based FMEA approach. The paper explains the method, illustrates it through a case study, and discusses its effectiveness. The paper concludes with the proposed work to address design process error-proofing solutions.

Publisher

ASME International

Subject

Computer Graphics and Computer-Aided Design,Computer Science Applications,Mechanical Engineering,Mechanics of Materials

Reference46 articles.

1. Chao, L. P., and Ishii, K., 2004, “Design Error Classification and Knowledge Management,” Journal of Knowledge Management Practice, 5, 1705–9232.

2. Design Process Error-Proofing: Strategies for Reducing Quality Loss in Product Development;Chao

3. Design Process Error-Proofing: International Industry Survey and Research Roadmap;Chao

4. Modeling Failure Modes and Effects;Gilchrist;Int. J. Qual. Reliab. Manage.

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