Nanomanufacturing Methods for the Reduction of Noise in Carbon Nanotube-Based Piezoresistive Sensor Systems

Author:

Cullinan Michael A.1,Culpepper Martin L.2

Affiliation:

1. Massachusetts Institute of Technology, Department of Mechanical Engineering, Cambridge, MA 021391; National Institute of Standards and Technology, Intelligent Systems Division, Gaithersburg, MD 20899

2. Massachusetts Institute of Technology, Department of Mechanical Engineering, Cambridge, MA 021391 e-mail:

Abstract

Carbon nanotube (CNT)-based piezoresistive strain sensors have the potential to outperform traditional silicon-based piezoresistors in MEMS devices due to their high strain sensitivity. However, the resolution of CNT-based piezoresistive sensors is currently limited by excessive 1/f or flicker noise. In this paper, we will demonstrate several nanomanufacturing methods that can be used to decrease noise in the CNT-based sensor system without reducing the sensor's strain sensitivity. First, the CNTs were placed in a parallel resistor network to increase the total number of charge carriers in the sensor system. By carefully selecting the types of CNTs used in the sensor system and by correctly designing the system, it is possible to reduce the noise in the sensor system without reducing sensitivity. The CNTs were also coated with aluminum oxide to help protect the CNTs from environmental effects. Finally, the CNTs were annealed to improve contact resistance and to remove adsorbates from the CNT sidewall. The optimal annealing conditions were determined using a design-of-experiments (DOE). Overall, using these noise mitigation techniques it is possible to reduce the total noise in the sensor system by almost 3 orders of magnitude and increase the dynamic range of the sensors by 48 dB.

Publisher

ASME International

Subject

Industrial and Manufacturing Engineering,Process Chemistry and Technology,Mechanics of Materials

Reference43 articles.

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2. Cullinan, M. A., Panas, R. M., and Culpepper, M. L., 2009, “Design of Micro-Scale Multi-Axis Force Sensors for Precision Applications,” Proceedings of the 2009 Annual Meeting of the American Society for Precision Engineering, Monterey, CA.

3. Nano-Electromechanical Displacement Sensing Based on Single-Walled Carbon Nanotubes;Nano Lett.,2006

4. 1/F Noise in Carbon Nanotubes;Appl. Phys. Lett.,2000

5. Cullinan, M. A., and Culpepper, M. L., 2010, “Noise Mitigation Techniques for Carbon Nanotube-Based Piezoresistive Sensor Systems,” Proceedings of the 2010 Fall Meeting of the Materials Research Society.

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