Distortion and Residual Stress in Quenched Aluminum Bars

Author:

Becker R.1,Karabin M. E.1,Liu J. C.1,Smelser R. E.2

Affiliation:

1. Alcoa Technical Center, 100 Technical Drive, Alcoa Center, PA 15069

2. University of Idaho, Mechanical Engineering Department, Moscow, ID 83844-0902

Abstract

Predictions of distortion and residual stress for rectangular bars, quenched on one surface, are compared with experimental measurements. The heat flow is unidirectional, and the dominant stress component acts along the length of the bars. Thermocouples measure the transient temperature distribution, and displacement transducers monitor the distortion of the bars into circular arcs. The thermal history inferred from an inverse heat transfer calculation drives the mechanical stress and deformation analysis. The numerical analyses demonstrate the sensitivity of the quench distortion to the thermal boundary conditions, the thermophysical properties and the constitutive model. Agreement between the predicted and measured distortion is only qualitative. The predicted residual stress field compares very well with the residual stress inferred from layer removal techniques.

Publisher

ASME International

Subject

Mechanical Engineering,Mechanics of Materials,Condensed Matter Physics

Reference16 articles.

1. ABAQUS, 1993, Hibbitt, Karlsson & Sorensen, Inc., Pawtucket, RI.

2. Aksel, B., 1990, “Analysis of Stress and Displacement Fields Generated During Quenching and Casting,” Ph.D. Dissertation, Cornell University, Ithaca, NY.

3. Aksel B. , ArthurW. R., and MukherjeeS., 1992, “A Study of Quenching: Experiment and Modeling,” Journal of Engineering for Industry, Vol. 114, pp. 309–316.

4. Arthur, W. R., Becker, R. C., and Karabin, M. E., 1994, “Experimentation and Modeling of Residual Stresses and Distortion in Quenched Rectangular Bars,” Proceedings of the International Heat Treating Conference, Heat Treating: Equipment and Processes, G. E. Totten and R. A. Wallis, eds ASM International, Materials Park, OH, pp. 43–50.

5. Beck, J. V., Litkouhi, B., and St. Clair, Jr., C. R., 1980, “Efficient Numerical Solution of the Nonlinear Inverse Heat Conduction Problem,” ASME Paper No. 80-HT-3.

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